電路六大版塊設計要領,通過電磁兼容測試妥妥的!
發布時間:2014-12-31 責任編輯:sherryyu
【導讀】工(gong)程(cheng)師(shi)電(dian)路(lu)設(she)計(ji)的(de)最(zui)後(hou)一(yi)個(ge)至(zhi)關(guan)重(zhong)要(yao)的(de)環(huan)節(jie)就(jiu)是(shi)電(dian)路(lu)設(she)計(ji)的(de)電(dian)磁(ci)兼(jian)容(rong)測(ce)試(shi),能(neng)不(bu)能(neng)成(cheng)功(gong)就(jiu)看(kan)能(neng)不(bu)能(neng)通(tong)過(guo)電(dian)磁(ci)兼(jian)容(rong)的(de)測(ce)試(shi)了(le),成(cheng)敗(bai)在(zai)此(ci)一(yi)舉(ju)。故(gu)電(dian)磁(ci)兼(jian)容(rong)測(ce)試(shi)很(hen)重(zhong)要(yao),那(na)麼(me)如(ru)何(he)才(cai)能(neng)保(bao)證(zheng)最(zui)後(hou)的(de)電(dian)磁(ci)兼(jian)容(rong)測(ce)試(shi)能(neng)高(gao)效(xiao)的(de)通(tong)過(guo)呢(ne)?隻(zhi)需(xu)記(ji)住(zhu)六(liu)塊(kuai)的(de)設(she)計(ji)要(yao)領(ling)即(ji)可(ke)!哪六塊呢?
接地設計:
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電纜設計:
一個正確設計的電纜保護係統可能是提高係統ESD非易感性的關鍵。作為大多數係統中的最大的“天線”— I/O電纜特別易於被ESD幹擾感應出大的電壓或電流。從另一方麵,電纜也對ESD幹擾提供低阻抗通道,如果電纜屏蔽同機殼地連接的話。通過該通道ESD幹擾能量可從係統接地回路中釋放,因而可間接地避免傳導耦合。為減少ESD幹擾輻射耦合到電纜,線長和回路麵積要減小,應抑製共模耦合並且使用金屬屏蔽。對於輸入/輸出電纜可采用使用屏蔽電纜、共模扼流圈、guoyaqianweidianlujidianlanpanglulvboqicuoshi。zaidianlandeliangduan,dianlanpingbibixuyuketipingbilianjie。zaihuliandianlanshanganzhuangyigegongmoeliuquankeyishijingdianfangdianzaochengdegongmodianyajiangzaieliuquanshang,erbushilingyiduandedianlushang。lianggejixiangzhijianyongpingbidianlanlianjieshi,tongguodianlandepingbicengjianglianggejixianglianjiezaiyiqi,zheyangkeyishilianggejixiangzhijiandedianweichajinliangxiao。zheli,jixiangyudianlanpingbicengzhijiandedajiefangshihenzhongyao。qiangliejianyizaidianlanliangduandejixiangyudianlanpingbicengzhijian360°搭接。
鍵盤和麵板:
鍵jian盤pan和he控kong製zhi麵mian板ban的de設she計ji必bi須xu保bao證zheng放fang電dian電dian流liu能neng夠gou直zhi接jie流liu到dao地di,而er不bu會hui經jing過guo敏min感gan電dian路lu。對dui於yu絕jue緣yuan鍵jian盤pan,在zai鍵jian與yu電dian路lu之zhi間jian要yao安an裝zhuang一yi個ge放fang電dian防fang護hu器qi(如金屬支架),為放電電流提供一條放電路徑。放電防護器要直接連接到機箱或機架上,而不能連接到電路地上。當然,用較大的旅鈕(增加操作者到內部線路的距離)能(neng)夠(gou)直(zhi)接(jie)防(fang)止(zhi)靜(jing)電(dian)放(fang)電(dian)。鍵(jian)盤(pan)和(he)控(kong)製(zhi)麵(mian)板(ban)的(de)設(she)計(ji)應(ying)能(neng)使(shi)放(fang)電(dian)電(dian)流(liu)不(bu)經(jing)過(guo)敏(min)感(gan)電(dian)路(lu)而(er)直(zhi)接(jie)到(dao)地(di)。采(cai)用(yong)絕(jue)緣(yuan)軸(zhou)和(he)大(da)旋(xuan)鈕(niu)可(ke)以(yi)防(fang)止(zhi)向(xiang)控(kong)製(zhi)鍵(jian)或(huo)電(dian)位(wei)器(qi)放(fang)電(dian)。現(xian)在(zai),較(jiao)多(duo)的(de)電(dian)子(zi)產(chan)品(pin)麵(mian)板(ban)采(cai)用(yong)薄(bo)膜(mo)按(an)鍵(jian)和(he)薄(bo)膜(mo)顯(xian)示(shi)窗(chuang),由(you)於(yu)該(gai)薄(bo)膜(mo)由(you)耐(nai)高(gao)壓(ya)的(de)絕(jue)緣(yuan)材(cai)料(liao)構(gou)成(cheng),可(ke)有(you)效(xiao)防(fang)止(zhi)ESD通過按鍵和顯示窗進入內部電路形成幹擾。另外,現在大多數鍵盤的按鍵內部均有由耐高壓的絕緣薄膜構成的襯墊,可有效防止ESD的幹擾。
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電路設計:
設(she)備(bei)中(zhong)不(bu)用(yong)的(de)輸(shu)入(ru)端(duan)不(bu)允(yun)許(xu)處(chu)於(yu)不(bu)連(lian)接(jie)或(huo)懸(xuan)浮(fu)狀(zhuang)態(tai),而(er)應(ying)當(dang)直(zhi)接(jie)或(huo)通(tong)過(guo)適(shi)當(dang)電(dian)阻(zu)與(yu)地(di)線(xian)或(huo)電(dian)源(yuan)端(duan)相(xiang)連(lian)通(tong)。一(yi)般(ban)來(lai)說(shuo),與(yu)外(wai)部(bu)設(she)備(bei)連(lian)接(jie)的(de)接(jie)口(kou)電(dian)路(lu)都(dou)需(xu)要(yao)加(jia)保(bao)護(hu)電(dian)路(lu),其(qi)中(zhong)也(ye)包(bao)括(kuo)電(dian)源(yuan)線(xian),這(zhe)一(yi)點(dian)往(wang)往(wang)被(bei)硬(ying)件(jian)設(she)計(ji)所(suo)忽(hu)視(shi)。以(yi)微(wei)機(ji)為(wei)例(li)來(lai)講(jiang),應(ying)該(gai)考(kao)慮(lv)安(an)排(pai)保(bao)護(hu)電(dian)路(lu)的(de)環(huan)節(jie)有(you):串行通信接口、並行通信接口、鍵盤接口、顯示接口等。
濾波器(分流電容或一係列電感或兩者的結合)必須用在電路中以阻止EMI耦(ou)合(he)到(dao)設(she)備(bei)。如(ru)果(guo)輸(shu)入(ru)為(wei)高(gao)阻(zu)抗(kang),一(yi)個(ge)分(fen)流(liu)電(dian)容(rong)濾(lv)波(bo)器(qi)最(zui)有(you)效(xiao),因(yin)為(wei)它(ta)的(de)低(di)阻(zu)抗(kang)將(jiang)有(you)效(xiao)地(di)旁(pang)路(lu)高(gao)的(de)輸(shu)入(ru)阻(zu)抗(kang),分(fen)流(liu)電(dian)容(rong)越(yue)接(jie)近(jin)輸(shu)入(ru)端(duan)越(yue)好(hao)。如(ru)果(guo)輸(shu)入(ru)阻(zu)抗(kang)低(di),使(shi)用(yong)一(yi)係(xi)列(lie)鐵(tie)氧(yang)體(ti)可(ke)以(yi)提(ti)供(gong)最(zui)好(hao)的(de)濾(lv)波(bo)器(qi),這(zhe)些(xie)鐵(tie)氧(yang)體(ti)也(ye)應(ying)盡(jin)可(ke)能(neng)接(jie)近(jin)輸(shu)入(ru)端(duan)。

在內部電路上加強防護措施。對於可能遭受直接傳導的靜電放電幹擾的端口,可以在I/O接口處串接電阻或並聯二極管至正負電源端。MOS管的輸入端串接100kΩ電阻,輸出端串接1kΩ電阻,以限製放電電流量。TTL管輸人端串接22~100Ω電阻,輸出端串接22~47Ω電阻。模擬管輸入端串接100Ω~100kΩ,並且加並聯二極管,分流放電電流至電源正或負極,模擬管輸出端串接100Ω的電阻。在I/O信xin號hao線xian上shang安an裝zhuang一yi個ge對dui地di的de電dian容rong能neng夠gou將jiang接jie口kou電dian纜lan上shang感gan應ying的de靜jing電dian放fang電dian電dian流liu分fen流liu到dao機ji箱xiang,避bi免mian流liu到dao電dian路lu上shang。但dan這zhe個ge電dian容rong也ye會hui將jiang機ji殼ke上shang的de電dian流liu分fen流liu到dao信xin號hao線xian上shang。為wei了le避bi免mian這zhe種zhong情qing況kuang的de發fa生sheng,可ke以yi在zai旁pang路lu電dian容rong與yu線xian路lu板ban之zhi間jian安an裝zhuang一yi隻zhi鐵tie氧yang體ti磁ci珠zhu,增zeng加jia流liu向xiang線xian路lu板ban的de路lu徑jing的de阻zu抗kang。需xu要yao注zhu意yi的de是shi,電dian容rong的de耐nai壓ya一yi定ding要yao滿man足zu要yao求qiu。靜jing電dian放fang電dian的de電dian壓ya可ke以yi高gao達da數shu千qian伏fu。用yong一yi個ge瞬shun態tai防fang護hu二er極ji管guan也ye能neng夠gou對dui靜jing電dian放fang電dian起qi到dao有you效xiao的de保bao護hu,但dan需xu要yao注zhu意yi,用yong二er極ji管guan雖sui然ran將jiang瞬shun態tai幹gan擾rao的de電dian壓ya限xian製zhi住zhu了le,但dan高gao頻pin幹gan擾rao成cheng分fen並bing沒mei有you減jian少shao,該gai電dian路lu中zhong一yi般ban應ying有you與yu瞬shun態tai防fang護hu二er極ji管guan並bing聯lian的de高gao頻pin旁pang路lu電dian容rong抑yi製zhi高gao頻pin幹gan擾rao。在zai電dian路lu設she計ji及ji電dian路lu板ban布bu線xian方fang麵mian,應ying采cai用yong門men電dian路lu和he選xuan通tong脈mai衝chong。這zhe種zhong輸shu入ru方fang式shi隻zhi有you在zai靜jing電dian放fang電dian和he選xuan通tong同tong時shi發fa生sheng時shi才cai能neng造zao成cheng損sun壞huai。而er脈mai衝chong邊bian沿yan觸chu發fa輸shu入ru方fang式shi對dui靜jing電dian放fang電dian引yin起qi的de瞬shun變bian很hen敏min感gan,不bu宜yi采cai用yong。
PCB設計:
良好的PCB設計可以有效地減少ESD幹擾對產品造成的影響,這也是電磁兼容設計中ESD設計部分的一個重要的內容。對一個成品進行電磁兼容對策時,很難再對PCB進行重新設計(改進成本太高),此處不再加以介紹。
軟件:
除了硬件措施外,軟件抑製方案也是減少係統鎖定等嚴重失常的有力方法。軟件ESD抑製措施分為兩種常用的類別:刷新、jianzhabingqiehuifu。shuaxinshejidaozhouqixingdifuweidaoxiuzhizhuangtai,bingqieshuaxinxianshiqihezhishiqizhuangtai。zhixujinxingyicishuaxinranhoujiashezhuangtaishizhengquede,qitadeshijiubuyongzuole。jianzha/恢(hui)複(fu)過(guo)程(cheng)用(yong)於(yu)決(jue)定(ding)程(cheng)序(xu)是(shi)否(fou)正(zheng)確(que)執(zhi)行(xing),它(ta)們(men)在(zai)一(yi)定(ding)間(jian)隔(ge)時(shi)間(jian)被(bei)激(ji)活(huo),以(yi)確(que)認(ren)程(cheng)序(xu)是(shi)否(fou)在(zai)完(wan)成(cheng)某(mou)個(ge)功(gong)能(neng)。如(ru)果(guo)這(zhe)些(xie)功(gong)能(neng)沒(mei)有(you)實(shi)現(xian),一(yi)個(ge)恢(hui)複(fu)程(cheng)序(xu)被(bei)激(ji)活(huo)。
一般ESD對策準則:
(1)在易感CMOS、MOS器件中加入保護二極管;
(2)在易感傳輸線上(地線在內)串幾十歐姆的電阻或鐵氧體磁珠;
(3)使用靜電保護表麵塗敷技術,使ESD難以機芯放電,經證明十分有效;
(4)盡量使用屏蔽電纜;
(5)在易感接口處安裝濾波器;並將無法安裝濾波器的敏感接口加以隔離;
(6)選擇低脈衝頻率的邏輯電路;
(7)外殼屏蔽加良好的接地。
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